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Product Description
Brass valves used widely used in our daily life, such as the tap, floor heating, bathroom faucet, etc. Our company provide the making machine of the brass valves. The process of the production line of brass valves includes seven steps and all is as follows:
Copper rod cutting machine: cutting and unloading of copper bars, using a bar cutting machine to cut copper bars to a fixed length;
Copper rod feeder: the rod is placed in the lifting feeder, rolled and stirred in the feeder, wrapped with graphite powder, and lifted to the electric furnace automatically;
Brass bar heating machine: with the temperature of about 540-580 degrees, the rod is heating in this machine to shape easily;
Brass rod stamping machine(with customized mould): out of the heating machine, the rod is sent to the punch mold for hot-forging, and the shape is punched out;
brass valve trimming machine: according to the shape of the valve body, it is generally necessary to cut the edge, and the valve cap does not need cut generally; it depends on the specific situation;
shot blasting machine: finished the above five steps, the valves is put into the shot blasting machine to polish the surface and eliminate the oxide;
multi-station finishing lathe: after the rough embryo is made, it is processed using a CNC lathe, mainly to cut precise dimensions, thread, anti sealing gasket position, and position the regulating valve ball, etc. According to the demand of our customer, we provide laser marking, marking production numbers, etc.
| Product Process
A complete copper valve production line usually includes key equipment such as copper rod cutting machine, copper rod feeder, copper column heating machine, copper column stamping, copper valve trimming machine, shot blasting machine, and multi-station finishing lathe. Each link works together to ensure product quality and production efficient.
According to customer's demand, we could customize suitable complete valve making machine production line, especially the hot punching machine and the mould, which are the most important procedure in the line.
cutting machine
First step: to cut the long columns into short bars
feeder
Second step: to lift the short bars(with graphite powder)
heating machine
Third step: to heat the bars for shape easily
Robotic arm
Fourth step: to grabe the heating bars to hot punching machine
to shape
hot punching machine
Fifth step: to forge the valve shape
Mould
The mould is the core component of the shape-forging. We could design suitable mould according to the valve shape
Trimming machine
Finished shaping the valve, the machine is used to cut off the excess edges.
Shot blasting machine
to polish the surface of the valve and eliminate the oxide
Lathe
to cut precise dimensions, thread, anti sealing gasket position, and
position the regulating valve ball
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Product Packaging
COMPLETE PRODUCTION LINE
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Comment & FAQ
1. Where is your factory? How can i visit your company?
A: Our factory is located in Zichuan, Shandong Province, China. It takes about 1 hour from Jinan to take the train. All our clients from home and abroad are warmly welcomed to visit us.
2. How many agent do your company have?
A: We have agents from Chile, Argentina, South Africa, Egypt, Israel, Lebanon, Syria，Afghanistan, Algeria etc...
3. Is your company a factory or a trading company?
A: We are an integrated industry and trade company.
4. How can I choose the most suitable machine?
A: please tell me your specifications, we can chooes the best model for you, or you can choose the exact model. You can also send us the products drawing, we will customize the most suitable machines for you.
5. How can we guarantee quality?
A: Always a pre-production sample before mass production, always final inspection before shipment.
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