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Product Introduction
Shot blasting is a processing technology that uses a shot blaster to throw steel sand and steel shots at high speed onto the surface of a material object. Compared with other surface treatment technologies, it is faster and more effective, and can be used for part retention or casting processes after stamping.Shot blasting machines can also be used to remove burrs, diaphragms, and rust that may affect the integrity, appearance, or definition of a part.
Shot blasting machines can also target a partially coated surface to remove surface contaminants and provide a surface profile that increases the adhesion of the coating, thereby strengthening the workpiece.Shot blasting machines differ from shot peening machines in that they are used to reduce the fatigue life of parts, increase differential surface stresses, increase the strength of components, or prevent micro-motion.
Product Feature
Shot blasting machine (also known as shot blasting equipment) is a mechanical device that uses high-speed projectiles of metal abrasives (steel shots, steel sand, etc.) to clean, strengthen or shape the surface of workpieces. It is widely used in casting, forging, automobiles, ships, steel structures and other industries. Its core features are as follows:
1. Efficient cleaning ability
The shot blasting machine accelerates the abrasive to a high speed of 60-100m/s through centrifugal force, impacting the surface of the workpiece, which can quickly remove impurities such as oxide scale, rust layer, welding slag, etc., and its efficiency is far superior to manual grinding or sandblasting processes, especially suitable for large-scale, high-intensity surface treatment needs.
2. Strengthening workpiece performance
The shot blasting process can not only clean the surface, but also form a uniform compressive stress layer on the metal surface (i.e. "shot peening"), which significantly improves the fatigue strength, wear resistance and corrosion resistance of the workpiece and prolongs its service life. For example, automotive gears and aviation parts are often enhanced by shot peening to improve reliability.
3. High degree of automation
Modern shot blasting machines integrate PLC control systems, which can realize full-process operations such as automatic feeding, shot blasting, sorting, and dust removal, reducing manual intervention. Robot shot blasting systems can even handle complex curved workpieces, such as turbine blades or large welded structures.
4. Environmental protection and resource recycling
The equipment is equipped with a high-efficiency dust removal system (such as bag dust removal or cyclone separator), and the dust collection rate can reach more than 99%, which meets environmental protection standards. The abrasive is recycled through the sorting device to reduce the cost of consumables.
Product Advantage
1. High efficiency, improved production capacity
The automatic shot blasting machine adopts PLC or CNC control system to realize fully automated operation, including automatic loading, shot blasting, abrasive recovery, workpiece unloading and other processes. Compared with manual or semi-automatic equipment, its processing speed is faster, it can operate continuously for 24 hours, greatly improves production efficiency, and is suitable for mass production needs.
2. Stable processing effect and controllable quality
The traditional shot blasting process relies on manual experience, while the automatic shot blasting machine ensures that each workpiece can obtain a uniform and consistent surface treatment effect by accurately controlling parameters such as shot blasting speed, angle, time, etc., avoiding human errors and improving product qualification rate.
3. Reduce labor costs and labor intensity
Automated operation reduces dependence on skilled workers and reduces labor costs. Workers only need to monitor equipment operation and simple maintenance, avoiding high-intensity and high-risk physical labor and improving the working environment.
4. Strong adaptability and can handle complex workpieces
Automatic shot blasting machines can be equipped with robots or mechanical arms, combined with visual positioning systems, to accurately handle special-shaped parts, precision parts or large structural parts (such as automobile bodies, aircraft parts, large welded parts, etc.), meeting the diverse needs of different industries.
After-sales Service
Our professional technicians will provide on-site installation services for the double-station hydraulic pipe punching machine, ensuring that it is installed correctly and ready for operation. We also offer comprehensive training to the operators, covering topics such as machine operation, maintenance, and troubleshooting. Our training programs are designed to help operators get the most out of the machine and ensure its optimal performance.
We maintain a large inventory of spare parts for the machine to ensure quick and timely replacement in case of any breakdowns. Our spare parts are of high quality and are guaranteed to be compatible with the original equipment. We also offer a fast delivery service to minimize the downtime of the machine.
Our technical support team is available 24/7 to provide assistance to our customers. Whether it is a technical issue, a question about operation, or a request for maintenance, we will respond promptly and provide the necessary support. We also offer remote monitoring and diagnostic services to help us identify and solve problems more efficiently.
We offer a 3-year warranty for the machine, during which we will repair or replace any defective parts free of charge. We also provide regular maintenance services to ensure the long-term performance and reliability of the equipment. Our maintenance services include inspection, lubrication, adjustment, and replacement of worn-out parts.
A: This may vary depending on the specific model and configuration of the machine.
A: Yes, the machine can be easily adjusted to punch holes of different sizes. The punching force and depth can be adjusted through the electrical control system, and different punches can be installed to create holes of various diameters.
A: We recommend regular maintenance of the machine every 2 working hours or as per the maintenance schedule provided in the user manual. This includes checking the hydraulic oil level, lubricating the moving parts, tightening the bolts, and inspecting the components for any signs of wear and tear.
A: First, press the emergency stop button to stop the machine immediately. Then, check the electrical control panel for any error messages. If you are unable to identify the problem, contact our technical support team for assistance. We will help you diagnose and solve the problem as quickly as possible.
Product Video
Product Introduction
Shot blasting is a processing technology that uses a shot blaster to throw steel sand and steel shots at high speed onto the surface of a material object. Compared with other surface treatment technologies, it is faster and more effective, and can be used for part retention or casting processes after stamping.Shot blasting machines can also be used to remove burrs, diaphragms, and rust that may affect the integrity, appearance, or definition of a part.
Shot blasting machines can also target a partially coated surface to remove surface contaminants and provide a surface profile that increases the adhesion of the coating, thereby strengthening the workpiece.Shot blasting machines differ from shot peening machines in that they are used to reduce the fatigue life of parts, increase differential surface stresses, increase the strength of components, or prevent micro-motion.
Product Feature
Shot blasting machine (also known as shot blasting equipment) is a mechanical device that uses high-speed projectiles of metal abrasives (steel shots, steel sand, etc.) to clean, strengthen or shape the surface of workpieces. It is widely used in casting, forging, automobiles, ships, steel structures and other industries. Its core features are as follows:
1. Efficient cleaning ability
The shot blasting machine accelerates the abrasive to a high speed of 60-100m/s through centrifugal force, impacting the surface of the workpiece, which can quickly remove impurities such as oxide scale, rust layer, welding slag, etc., and its efficiency is far superior to manual grinding or sandblasting processes, especially suitable for large-scale, high-intensity surface treatment needs.
2. Strengthening workpiece performance
The shot blasting process can not only clean the surface, but also form a uniform compressive stress layer on the metal surface (i.e. "shot peening"), which significantly improves the fatigue strength, wear resistance and corrosion resistance of the workpiece and prolongs its service life. For example, automotive gears and aviation parts are often enhanced by shot peening to improve reliability.
3. High degree of automation
Modern shot blasting machines integrate PLC control systems, which can realize full-process operations such as automatic feeding, shot blasting, sorting, and dust removal, reducing manual intervention. Robot shot blasting systems can even handle complex curved workpieces, such as turbine blades or large welded structures.
4. Environmental protection and resource recycling
The equipment is equipped with a high-efficiency dust removal system (such as bag dust removal or cyclone separator), and the dust collection rate can reach more than 99%, which meets environmental protection standards. The abrasive is recycled through the sorting device to reduce the cost of consumables.
Product Advantage
1. High efficiency, improved production capacity
The automatic shot blasting machine adopts PLC or CNC control system to realize fully automated operation, including automatic loading, shot blasting, abrasive recovery, workpiece unloading and other processes. Compared with manual or semi-automatic equipment, its processing speed is faster, it can operate continuously for 24 hours, greatly improves production efficiency, and is suitable for mass production needs.
2. Stable processing effect and controllable quality
The traditional shot blasting process relies on manual experience, while the automatic shot blasting machine ensures that each workpiece can obtain a uniform and consistent surface treatment effect by accurately controlling parameters such as shot blasting speed, angle, time, etc., avoiding human errors and improving product qualification rate.
3. Reduce labor costs and labor intensity
Automated operation reduces dependence on skilled workers and reduces labor costs. Workers only need to monitor equipment operation and simple maintenance, avoiding high-intensity and high-risk physical labor and improving the working environment.
4. Strong adaptability and can handle complex workpieces
Automatic shot blasting machines can be equipped with robots or mechanical arms, combined with visual positioning systems, to accurately handle special-shaped parts, precision parts or large structural parts (such as automobile bodies, aircraft parts, large welded parts, etc.), meeting the diverse needs of different industries.
After-sales Service
Our professional technicians will provide on-site installation services for the double-station hydraulic pipe punching machine, ensuring that it is installed correctly and ready for operation. We also offer comprehensive training to the operators, covering topics such as machine operation, maintenance, and troubleshooting. Our training programs are designed to help operators get the most out of the machine and ensure its optimal performance.
We maintain a large inventory of spare parts for the machine to ensure quick and timely replacement in case of any breakdowns. Our spare parts are of high quality and are guaranteed to be compatible with the original equipment. We also offer a fast delivery service to minimize the downtime of the machine.
Our technical support team is available 24/7 to provide assistance to our customers. Whether it is a technical issue, a question about operation, or a request for maintenance, we will respond promptly and provide the necessary support. We also offer remote monitoring and diagnostic services to help us identify and solve problems more efficiently.
We offer a 3-year warranty for the machine, during which we will repair or replace any defective parts free of charge. We also provide regular maintenance services to ensure the long-term performance and reliability of the equipment. Our maintenance services include inspection, lubrication, adjustment, and replacement of worn-out parts.
A: This may vary depending on the specific model and configuration of the machine.
A: Yes, the machine can be easily adjusted to punch holes of different sizes. The punching force and depth can be adjusted through the electrical control system, and different punches can be installed to create holes of various diameters.
A: We recommend regular maintenance of the machine every 2 working hours or as per the maintenance schedule provided in the user manual. This includes checking the hydraulic oil level, lubricating the moving parts, tightening the bolts, and inspecting the components for any signs of wear and tear.
A: First, press the emergency stop button to stop the machine immediately. Then, check the electrical control panel for any error messages. If you are unable to identify the problem, contact our technical support team for assistance. We will help you diagnose and solve the problem as quickly as possible.
Product Video
