How To Configure Punching Machine Feeding System? The Difference Between MT Rack, Leveler, And Precision Leveler

Application Scenarios:

·stamping with material thickness ≥1mm

·Workshops with limited budgets and low automation requirements

·Can be used with independent levelers and feeders

Core Features:

Powered Drive	Motor-driven active unwinding, doesn't rely on leveler pulling, avoiding thin material deformation
Induction Stop Feeding	Automatically starts feeding 0.1 seconds after material leaves
Time Relay Control	Motor protection, start-stop , extends equipment life

Application Scenarios:

·Thin plate stamping for electronic components, precision hardware

·Production lines requiring automatic unwinding to reduce manual intervention

·Materials with high surface requirements, avoiding scratches from manual pulling

Application Scenarios:

·General stamping parts production

·Processing with material thickness 1-3mm

·Scenarios where finished product flatness requirements are moderate

1、Core Configuration:

Configuration Item	Description
Application	Thin materials, high-precision electronic components
Leveling Structure	Two-stage: front section rough leveling, rear section precision leveling
Material Guides	4 sets, ensuring accurate material positioning
Gap Adjustment	Adjust left-right gap using micrometer (screw micrometer)
Adjustment Precision	Up to 0.01mm

2、Advantages of Two-Stage Leveling:

·Front section rough leveling: Quickly eliminates main curling and large waves in the coil

·Rear section precision leveling: Fine adjustment eliminates微小 deformation, achieving mirror-grade flatness

3、Application Scenarios:

·High-precision electronic components: Connectors, terminals, shielding covers

·Materials with extremely high surface requirements: copper strips, stainless steel thin strips, aluminum foil

·Precision stamping with thickness ≤1mm and flatness requirements within ±0.02mm

Equipment Type	Standard Rack	MT Rack	Standard Leveler	Precision Leveler
Core Function	Passive coil support	Active unwinding	Eliminate curling stress	High-precision flattening
Applicable Thickness	≥1mm	≤1mm	0.5-3mm	≤1mm
Drive Method	Non-powered	Powered	Roller passive	Servo/precision control
Options	Hydraulic expansion, loading car, frequency control, hold-down arm	Same as left	Frequency control	Micrometer adjustment
Adjustment Method	Manual/hydraulic expansion	Time relay start-stop control	Manual pressure adjustment	Micrometer gap adjustment (0.01mm)